Creating a door jamb
Comprehensive guide
Professional tips and steps for building a sturdy door jamb
- The jamp is what the door will push up against.
- The seal does not need to be airtight, but it’s better if it is.
- The jamb must be built during construction of the oven.
- Rectangular openings are very simple to build in a jamb. Simply line up the left and right bricks with the overhead steel lintel.
- Arched openings are extremely difficult to incorporate a jamb into the build.
- As the half bricks are mortared to form the cooking chamber opening, these bricks slope inward as the courses rise. Cut the outside of each brick to form a funnel shape, angled inward. This will form a lip for the door to push up against.
Mixing ratios for wood oven
Mortar HT: High temperature mortar can be mixed with sand and general purpose cement. This adds body to the mortar, makes it more user-friendly and ensures it sets.
Mix ratio
- 1 Sand (Fine washed sand or super fine)
- 1 Mortar HT powder
- ½ General purpose cement
- Sieve sand and GP cement using a kitchen sieve. Mix 4 to 6 kg at one time. Use a power drill to mix and add water to make smooth, butter like paste.
- Working time is approximately 20 minutes. Add water if stiff. After 30 minutes, make a new batch.
- Do not add sand or GP cement if temperatures in excess of 1000°C are planned.
Perlite: By volume mix
- 1 Shovel full of sand – fine or coarse
- ½ Shovel of GP cement
- 20 litres of medium grade perlite
- Mix sand and cement with water in a wheelbarrow, then add perlite and gently mix.
- Avoid overmixing, as perlite is easily crushed.

Misinformation
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- Please email us if you need guidance on your oven build.
- Pre-soaking firebricks
- Pre-soak bricks in water until bubbles stop, between 5 to 10 minutes.
- Stand wet bricks for 5 minutes before using.
- Bricks will remain wet for 24 hours.
- Don’t try to mortar firebricks when they are dry; ensure they are wet, as they are different from regular house bricks. Also, firebricks are very heavy, and the mortar may not adequately hold them, especially the ceiling firebricks, which may be prone to collapsing.
- Adding sand to perlite
- If you plan to shoot your oven into space then I would say “don’t add sand” because it conducts heat. The heat loss in miniscule on terra-firma. Sand is added to help application, gives a smoother texture.